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A/B/C/DSampleDefinition
DSample
Manufacturing
1,Designwithseries-productionstatus;2,Producedoutofseriesmaterialswithseriestools;3,Productstobebuiltwithinpre-tryout/productiontests;4,D1sample:firstpartswithseriesproductiontoolsandseriesgeometryandmaterials-havebeenmanufacturedunderconditionsthatareclosetoseries;5,D2sample:asD1-producedunderfullseriesconditions.
Objective
1,Supplierscompleteallquality-relevanttests;2,D1:lastconfirmationthroughdevelopment,typetesting,pilotseries(pre-tryout),homologation;3,D2:Proofthatpartconformstoseriesdocumentation(partsuccessfullysampled(ISIR/EMPB),maturityforproductiontest/tryoutsisobtained).
Application
Testingofallproductionrelevantfactors.
CSample
1,Functionalityandproductcharacteristicssimilartoseries:Fine-geometry(Radiusesy,form,grain...)andmaterialsareveryclosetoseries(notnecessarilymadewithseriestools)2,Principleofmanufacturing:Productionprocessesclosetoseriesprocesses(notnecessarilymadewithseriestools).Furtherprocessingofternhand-made.
1,Assureinstallation,functionality,characteristics,mechnicalstrengthandreliability;2,Surfacequalityisclosedtoseries;3,Packagespacerequirementswithinthevehicleandthepositioningofcontactpointsmeetassemblyrequirements;4,Reachdrawinggeometry"series";5,Assurematuritysothatproductionequipmentcanbeorderedandtoolmanufacturingisensured.
1,Reliabilitytestson(overload)-testbench;2,Testswithfirsttargetvehicle
BSample
Madewithprototypetools(notnecessarilymadeoutofseriesmaterials)
1,Verification:FunctionPrognosis:Reliability;Functionality,geometry,surface,connectiontechnique,haptics,mechanicalandelectric/electronicrequirements,temperaturetests,basicdurabilityetc.havetoensurefuturecharacteristicsoftheseriesproduct(suppliershavetoshowallldeviations)2,Initialcostanalysisonpartlevelisavailable;3,IntialstatusoftheFMEAisconsidered;4,Basisformake-or-buydecisionandprodcutionconcept
Installationtestsandfunctiontestsarecarriedoutontestbench,e.g.withinentireaggregateorvehicle
ASample
Madewithprototypetoolsorhand-made(notnecessarilymadeoutofseriesmaterials)
1,Assuranceofinnovations,respectivelytechnicalconcepts(finalizationofadvanceddevelopment);2,Assuranceofthedecisiononalternative,competingproductconcepts;3,Existingrequirementsregardingfunctionalityandpackagingspacewithinthevehicleareidentified(perspective:requirementspecification)Requirementsareevaluatedwithrespecttothecomponnet(nofocusonlife-time/durabilitycapability)
Functionandindependentcomponenttestswithoutenvironmentconditions(possiblywithintheaggregatecarrier)